Print your own roller
Everything you download here is free to print yourself. A solid core with a flexible TPU outer as the print surface — simple to make, easy to roll.
How the roller works
Each design is two parts: a rigid core that fits your roller frame, and a flexible TPU sheet carrying the raised pattern. Wrap the sheet around the core and glue its two edges together. Roll it through paint and onto the wall — the raised pattern is what touches the surface.
Prefer a single piece? The one-piece sleeve download combines both, but the pattern surface then prints in the same rigid material as the body, so we recommend the core + sheet pair for the best paint release.
Core — rigid filament (PLA or PETG)
- Print vertically (standing on end).
- 9" standard: use a brim, and set 100% concentric infill in the 3.5 mm core wall so it can't flex.
- 4" mini: 3–4 perimeters, no hollow infill — print it solid.
- Layer height 0.2 mm is fine; the core is hidden inside the sheet.
TPU sheet — flexible filament (TPU 95A)
- Print flat, pattern side up, at 0.2 mm layers (0.15 mm for finer detail).
- Slow down: 20–30 mm/s, and disable or minimise retraction.
- 3–4 top and bottom layers so the pattern face and the base are solid.
- The sheet uses a 1 mm backing with a 3 mm raised pattern.
Assembly
- Slide the core onto your roller frame to check the fit.
- Wrap the TPU sheet around the core, pattern facing out.
- Glue the two edges together along the full length. Choose the Butted edge for a simple edge-to-edge join, or Angled for overlapping edges that hide the seam.
- Cover both mould cavities with parchment paper so excess glue cannot bond the roller to the mould.
- Place the roller between the two rigid mould halves. Fit 2–3 clamps evenly along the flat outer faces and tighten gradually until the halves meet.
- Leave the glue to cure fully before removing the clamps, mould and parchment paper.
Tip: in the designer, use the Flat sheet 3D preview to check the pattern stays clear of the seam. The X/Y offset sliders move the pattern if it crosses the join — a pattern on the join is harder to print cleanly.
Two-part clamping mould — rigid filament
- Download and print both mould halves in PLA or PETG.
- Print each half on its broad, flat outer face; 0.2–0.3 mm layers are suitable.
- Use 3–4 walls and at least 20% infill so clamp pressure is spread evenly.
- The cavity automatically follows the selected core, 1 mm TPU backing and 3 mm pattern height.
- A small allowance is included for parchment paper and normal printer tolerances.
Key dimensions (for reference)
| Measurement | 4" mini | 9" standard |
|---|---|---|
| Length | 100.00 mm (+1.00/−0.00) | 230.00 mm (+1.00/−0.00) |
| Outer diameter | 38.10 mm (1.5") | 55.50 mm |
| Inner diameter | 6.30 mm (+0.10/−0.00) | 44.50 mm ±0.05 |
| Min wall | 3.00 mm | 3.50 mm |
| Pattern relief | 3.00 mm ±0.10 | 3.00 mm ±0.10 |
| Fits shaft/cage | 6.00 mm ±0.05 shaft | 44.00–44.45 mm cage |
Enjoying it? Leave a tip
Every file here is free to download and print. If the designer saved you time, a small tip is a lovely way to show your appreciation and helps new patterns get made.